7-38 - FUEL INJECTION PUMP AND CONNECTIONS, 856, 2856 TRACTORS AND 815 COMBINES
TABLE OF CONTENTS
DIAGRAM
PART LIST
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Part #
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Description
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  • 1
    6
    NOZZLE INJECTION; NOZZLE AND HOLDER ASSEMBLY - injection, Bosch, parts list Figure 7-42
  • 6
    WASHER 9.42mm ID x 17.27mm OD x 1.68mm Thk; GASKET - nozzle
  • 12
    BOLT Hex, 3/8'' - 16 x 1-5/8'', Gr 5; - hex, 3/8 NC x 1-5/8 inch (Replaces screw 179844)
  • 2
    6
    NUT; - leakoff manifold sleeve
  • 3
    SLEEVE 1/4'' Tube; (Replaces sleeve 915500R1) 1/4'' Tube
  • 3
    6
    NUT; - injection pipe
  • 6
    GUARD; SLEEVE - injection pipe
  • 4
    1
    INJECTION PIPE; PIPE - injection no. 1
  • 5
    1
    PIPE CLAMP; PIPE - injection no. 2
  • 6
    1
    PIPE CLAMP; PIPE - injection no. 3
  • 7
    1
    PIPE CLAMP; PIPE - injection no. 4
  • 8
    1
    TUBE; PIPE - injection no. 5
  • 9
    1
    PIPE CLAMP; PIPE - injection no. 6
  • 10
    1
    TUBE; MANIFOLD ASSEMBLY - fuel return, Includes: Ref. 10A & 10B
  • 10A
    1
    TUBE NUT 1/2''-24; NUT - fuel return, hex, 1/4 tube OD x 1/2-24 inch (Replaces nut 915499R1)
  • 10B
    1
    SLEEVE 1/4'' Tube; (Replaces sleeve 915500R1), Not illustrated 1/4'' Tube
  • 11
    1
    UNION; ELBOW - tube union
  • 12
    1
    TUBE; ASSEMBLY - leakoff return, lower, Includes: Ref. 12A & 12B
  • 12A
    2
    SLEEVE 1/4'' Tube; (Replaces sleeve 915500R1), Not illustrated 1/4'' Tube
  • 12B
    2
    TUBE NUT 1/2''-24; NUT - leakoff return, 1/4 tube OD x 1/2-24 inch (Replaces nut 915499R1), not illustrated
  • 13
    1
    TEE; - injection pump inlet
  • 14
    1
    INSTRUCTION; PUMP ASSEMBLY - fuel injection, parts list Figure 7-24
  • 15
    1
    INSTRUCTION; DRIVE - fuel injection pump, see Figure 7-44
  • 3
    BOLT Hex, 3/8'' - 16 x 1-1/8'', Gr 5; (Replaces bolt 179840) Hex, 3/8''-16 x 1 1/8'', G5, Full Thd
  • 3
    WASHER 13/32'' x 13/16'' x .089'', HDN; - flat, 13/32 x 13/16 x 3/32'', hardened (Replaces washer 103341)
  • 3
    LOCK WASHER 3/8''; WASHER, LOCK, (Replaces washer 103321) 3/8''
  • 16
    1
    TUBE; ASSEMBLY - pump to final filter, no longer available
  • 16
    1
    TUBE; ASSEMBLY - pump to final filter, used without recirculation system, no longer available
  • 17
    1
    TUBE; ASSEMBLY - primary to final filter, Includes: Ref. 17A & 17B
  • 17A
    2
    SLEEVE 3/8'' Tube; - tube, 3/8 inch OD (Replaces sleeve 265204R1), not illustrated
  • 17B
    2
    NUT 5/8''-24; NUT - hex, 3/8 inch OD x 5/8 inch (Replaces nut 265205R1), not illustrated
  • 2
    NUT 1/2''-20, G5; - hex, 1/2 inch NF (Replaces nut 103028)
  • 2
    LOCK WASHER 1/20.507 CST ZND; WASHER, LOCK, (Replaces washer 103323) 1/2''
  • 2
    BOLT Hex, 3/8'' - 16 x 4'', Gr 5; - hex, 3/8 NC x 4 inch (Replaces bolt 186285)
  • 2
    BOLT Hex, 3/8'' - 16 x 5'', Gr 5; (Replaces 186289) Hex, 3/8''-16 x 5'', G5
  • 4
    WASHER 13/32'' x 13/16'' x .089'', HDN; - flat, 13/32 x 13/16 x 3/32'', hardened (Replaces washer 103341)
  • 19
    12
    GASKET; - fuel line connector
  • 2
    NUT 3/8'' - 24, Gr 5; - hex, 3/8 inch NF (Replaces nut 103026)
  • 2
    12 PT SCREW Flg, 3/8''-16 x 3/4''; SCREW - cap, 3/8 NC x 3/4 inch (Replaces screw 324235R1)
  • 1
    BOLT Hex, 3/8'' - 16 x 2-3/4'', Gr 5; - hex, 3/8 NC x 2-3/4 inch (Replaces screw 179850)
  • 2
    BOLT Hex, 3/8'' - 24 x 3-1/2'', Gr 8; (Replaces screw 186310) Hex, 3/8''-24 x 3 1/2'', G8
  • 3
    LOCK WASHER 3/8''; WASHER, LOCK, (Replaces washer 103321) 3/8''
  • 22
    1
    GASKET; - injection pump mounting plate
  • 23
    1
    PINION; GEAR - injection pump drive, 58 teeth
  • 1
    WOODRUFF KEY #6, 5/32'' x 5/8'', HT; (Replaces key 124546) #6, 5/32'' x 5/8'', HT
  • 1
    NUT; - gear hub lock
  • 1
    WASHER; - gear, no longer available
  • 24
    1
    FUEL FILTER; FILTER - final fuel, see page 5-19
  • 25
    1
    ELBOW; - 90 degree compression x 3/8 tube OD x 1/4 inch PT (Replaces elbow 606845C1)
  • 26
    1
    BAND; CLAMP - injection pipe, outer, no longer available
  • 2
    PAD; - injection pipe clamp
  • 6
    BOLT Hex, 1/4'' - 28 x 1-1/4'', Gr 5; (Replaces 181317) Hex, 1/4''-28 x 1 1/4'', G5
  • 6
    WASHER 1/4''; - flat, 9/32 x 5/8 x 1/16 inch (Replaces washer 103339)
  • 27
    1
    CLAMP; - injection pipe, inner
  • 28
    1
    INSTRUCTION; FILTER - primary fuel, see Figure 7-46
  • 4
    CLAMP; - injection pipe
  • 4
    GASKET; - fuel line connection
  • 4
    GROMMET; - injection pipe
Select All

Select

Ref.

1

Qty

6

Availability

Part #

610718C91

Description

NOZZLE INJECTION; NOZZLE AND HOLDER ASSEMBLY - injection, Bosch, parts list Figure 7-42

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Alts

Select

Ref.

Qty

6

Availability

Part #

601076C1

Description

WASHER 9.42mm ID x 17.27mm OD x 1.68mm Thk; GASKET - nozzle

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Alts

Select

Ref.

Qty

12

Availability

Part #

113-2228

Description

BOLT Hex, 3/8'' - 16 x 1-5/8'', Gr 5; - hex, 3/8 NC x 1-5/8 inch (Replaces screw 179844)

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Alts

Select

Ref.

2

Qty

6

Availability

Part #

336980R1

Description

NUT; - leakoff manifold sleeve

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Alts

Select

Ref.

Qty

3

Availability

Part #

222-102

Description

SLEEVE 1/4'' Tube; (Replaces sleeve 915500R1) 1/4'' Tube

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Alts

Select

Ref.

3

Qty

6

Availability

Part #

250617R1

Description

NUT; - injection pipe

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Alts

Select

Ref.

Qty

6

Availability

Part #

250610R2

Description

GUARD; SLEEVE - injection pipe

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Alts

Select

Ref.

4

Qty

1

Availability

Part #

701228C2

Description

INJECTION PIPE; PIPE - injection no. 1

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Alts

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Ref.

5

Qty

1

Availability

Part #

701229C2

Description

PIPE CLAMP; PIPE - injection no. 2

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Alts

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Ref.

6

Qty

1

Availability

Part #

701230C1

Description

PIPE CLAMP; PIPE - injection no. 3

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Alts

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Ref.

7

Qty

1

Availability

Part #

701231C1

Description

PIPE CLAMP; PIPE - injection no. 4

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Alts

Select

Ref.

8

Qty

1

Availability

Part #

701232C1

Description

TUBE; PIPE - injection no. 5

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Alts

Select

Ref.

9

Qty

1

Availability

Part #

701233C2

Description

PIPE CLAMP; PIPE - injection no. 6

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Alts

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Ref.

10

Qty

1

Availability

Part #

612222C11

Description

TUBE; MANIFOLD ASSEMBLY - fuel return, Includes: Ref. 10A & 10B

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Alts

Select

Ref.

10A

Qty

1

Availability

Part #

87017024

Description

TUBE NUT 1/2''-24; NUT - fuel return, hex, 1/4 tube OD x 1/2-24 inch (Replaces nut 915499R1)

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Alts

Select

Ref.

10B

Qty

1

Availability

Part #

222-102

Description

SLEEVE 1/4'' Tube; (Replaces sleeve 915500R1), Not illustrated 1/4'' Tube

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Alts

Select

Ref.

11

Qty

1

Availability

Part #

615369C1

Description

UNION; ELBOW - tube union

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Alts

Select

Ref.

12

Qty

1

Availability

Part #

612223C11

Description

TUBE; ASSEMBLY - leakoff return, lower, Includes: Ref. 12A & 12B

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Alts

Select

Ref.

12A

Qty

2

Availability

Part #

222-102

Description

SLEEVE 1/4'' Tube; (Replaces sleeve 915500R1), Not illustrated 1/4'' Tube

Img

Alts

Select

Ref.

12B

Qty

2

Availability

Part #

87017024

Description

TUBE NUT 1/2''-24; NUT - leakoff return, 1/4 tube OD x 1/2-24 inch (Replaces nut 915499R1), not illustrated

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Alts

Select

Ref.

13

Qty

1

Availability

Part #

615370C1

Description

TEE; - injection pump inlet

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Alts

Select

Ref.

14

Qty

1

Availability

Part #

REF

Description

INSTRUCTION; PUMP ASSEMBLY - fuel injection, parts list Figure 7-24

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Alts

Select

Ref.

15

Qty

1

Availability

Part #

REF

Description

INSTRUCTION; DRIVE - fuel injection pump, see Figure 7-44

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Alts

Select

Ref.

Qty

3

Availability

Part #

413-618

Description

BOLT Hex, 3/8'' - 16 x 1-1/8'', Gr 5; (Replaces bolt 179840) Hex, 3/8''-16 x 1 1/8'', G5, Full Thd

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Alts

Select

Ref.

Qty

3

Availability

Part #

496-21041

Description

WASHER 13/32'' x 13/16'' x .089'', HDN; - flat, 13/32 x 13/16 x 3/32'', hardened (Replaces washer 103341)

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Alts

Select

Ref.

Qty

3

Availability

Part #

92-11038

Description

LOCK WASHER 3/8''; WASHER, LOCK, (Replaces washer 103321) 3/8''

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Alts

Select

Ref.

16

Qty

1

Availability

Part #

670028C11

Description

TUBE; ASSEMBLY - pump to final filter, no longer available

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Alts

Select

Ref.

16

Qty

1

Availability

Part #

612273C11

Description

TUBE; ASSEMBLY - pump to final filter, used without recirculation system, no longer available

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Alts

Select

Ref.

17

Qty

1

Availability

Part #

612272C11

Description

TUBE; ASSEMBLY - primary to final filter, Includes: Ref. 17A & 17B

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Alts

Select

Ref.

17A

Qty

2

Availability

Part #

222-104

Description

SLEEVE 3/8'' Tube; - tube, 3/8 inch OD (Replaces sleeve 265204R1), not illustrated

Img

Alts

Select

Ref.

17B

Qty

2

Availability

Part #

222-114

Description

NUT 5/8''-24; NUT - hex, 3/8 inch OD x 5/8 inch (Replaces nut 265205R1), not illustrated

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Alts

Select

Ref.

Qty

2

Availability

Part #

425-118

Description

NUT 1/2''-20, G5; - hex, 1/2 inch NF (Replaces nut 103028)

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Alts

Select

Ref.

Qty

2

Availability

Part #

80679

Description

LOCK WASHER 1/20.507 CST ZND; WASHER, LOCK, (Replaces washer 103323) 1/2''

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Alts

Select

Ref.

Qty

2

Availability

Part #

413-664

Description

BOLT Hex, 3/8'' - 16 x 4'', Gr 5; - hex, 3/8 NC x 4 inch (Replaces bolt 186285)

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Alts

Select

Ref.

Qty

2

Availability

Part #

413-680

Description

BOLT Hex, 3/8'' - 16 x 5'', Gr 5; (Replaces 186289) Hex, 3/8''-16 x 5'', G5

Img

Alts

Select

Ref.

Qty

4

Availability

Part #

496-21041

Description

WASHER 13/32'' x 13/16'' x .089'', HDN; - flat, 13/32 x 13/16 x 3/32'', hardened (Replaces washer 103341)

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Alts

Select

Ref.

19

Qty

12

Availability

Part #

612180C1

Description

GASKET; - fuel line connector

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Alts

Select

Ref.

Qty

2

Availability

Part #

425-116

Description

NUT 3/8'' - 24, Gr 5; - hex, 3/8 inch NF (Replaces nut 103026)

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Alts

Select

Ref.

Qty

2

Availability

Part #

27588R1

Description

12 PT SCREW Flg, 3/8''-16 x 3/4''; SCREW - cap, 3/8 NC x 3/4 inch (Replaces screw 324235R1)

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Alts

Select

Ref.

Qty

1

Availability

Part #

413-644

Description

BOLT Hex, 3/8'' - 16 x 2-3/4'', Gr 5; - hex, 3/8 NC x 2-3/4 inch (Replaces screw 179850)

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Alts

Select

Ref.

Qty

2

Availability

Part #

328-656

Description

BOLT Hex, 3/8'' - 24 x 3-1/2'', Gr 8; (Replaces screw 186310) Hex, 3/8''-24 x 3 1/2'', G8

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Alts

Select

Ref.

Qty

3

Availability

Part #

92-11038

Description

LOCK WASHER 3/8''; WASHER, LOCK, (Replaces washer 103321) 3/8''

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Alts

Select

Ref.

22

Qty

1

Availability

Part #

328842R1

Description

GASKET; - injection pump mounting plate

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Alts

Select

Ref.

23

Qty

1

Availability

Part #

341525R1

Description

PINION; GEAR - injection pump drive, 58 teeth

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Alts

Select

Ref.

Qty

1

Availability

Part #

126-112

Description

WOODRUFF KEY #6, 5/32'' x 5/8'', HT; (Replaces key 124546) #6, 5/32'' x 5/8'', HT

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Alts

Select

Ref.

Qty

1

Availability

Part #

19899R1

Description

NUT; - gear hub lock

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Alts

Select

Ref.

Qty

1

Availability

Part #

341508R1

Description

WASHER; - gear, no longer available

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Alts

Select

Ref.

24

Qty

1

Availability

Part #

702253C1

Description

FUEL FILTER; FILTER - final fuel, see page 5-19

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Alts

Select

Ref.

25

Qty

1

Availability

Part #

222-4047

Description

ELBOW; - 90 degree compression x 3/8 tube OD x 1/4 inch PT (Replaces elbow 606845C1)

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Alts

Select

Ref.

26

Qty

1

Availability

Part #

670011C21

Description

BAND; CLAMP - injection pipe, outer, no longer available

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Alts

Select

Ref.

Qty

2

Availability

Part #

670010C2

Description

PAD; - injection pipe clamp

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Alts

Select

Ref.

Qty

6

Availability

Part #

114-6

Description

BOLT Hex, 1/4'' - 28 x 1-1/4'', Gr 5; (Replaces 181317) Hex, 1/4''-28 x 1 1/4'', G5

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Alts

Select

Ref.

Qty

6

Availability

Part #

95-11028

Description

WASHER 1/4''; - flat, 9/32 x 5/8 x 1/16 inch (Replaces washer 103339)

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Alts

Select

Ref.

27

Qty

1

Availability

Part #

670009C11

Description

CLAMP; - injection pipe, inner

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Alts

Select

Ref.

28

Qty

1

Availability

Part #

REF

Description

INSTRUCTION; FILTER - primary fuel, see Figure 7-46

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Alts

Select

Ref.

Qty

4

Availability

Part #

701155C1

Description

CLAMP; - injection pipe

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Alts

Select

Ref.

Qty

4

Availability

Part #

612180C1

Description

GASKET; - fuel line connection

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Alts

Select

Ref.

Qty

4

Availability

Part #

258079C1

Description

GROMMET; - injection pipe

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Alts