TABLE OF CONTENTS
DIAGRAM
PART LIST
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Ref.
Qty
Part #
Alts
Description
Image
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11HOUSING; - intercooler
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5BOLT Hex, 5/16'' - 18 x 3-3/4'', Gr 8; (Replaces bolt 26043R1) Hex, 5/16''-18 x 3 3/4'', G8
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7BOLT Hex, 5/16'' - 18 x 1-1/2'', Gr 8; (Replaces bolt 25654R1) Hex, 5/16''-18 x 1 1/2'', G8
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12WASHER 8.74mm ID x 17.48mm OD x 2.26mm Thk; - flat, 11/32 x 11/16 x 3/32 inch, hardened (Replaces washer 27326R1)
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21PLUG Hex Soc, 1/8'' - 27 NPTF; - hex socket, 1/8 inch PT (Replaces plug 444687)
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31COVER; - intercooler housing
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8BOLT Hex, 5/16'' - 18 x 1-3/4'', Gr 8;
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41GASKET; - intake manifold (Replaces gasket 682199C1)
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51COOLER; INTERCOOLER - engine
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8BOLT Hex, 5/16'' - 18 x 1'', Gr 8;
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1WASHER; - flat, 5/16 inch, hardened
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61GASKET; - cover, intercooler
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71SUPPORT; - ether start
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2BOLT Hex, 5/16'' - 18 x 2-1/4'', Gr 8; (Replaces bolt 25234R1) Hex, 5/16''-18 x 2 1/4'', G8
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2WASHER 8.74mm ID x 17.48mm OD x 2.26mm Thk; - flat, 11/32 x 11/16 x 3/32 inch, hardened (Replaces washer 27326R1)
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83SPACER; - pipe, 1/4 x 3/8 inch (Replaces spacer 86224H)
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92FLANGE; - intercooler water
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4BOLT Hex, 5/16'' - 18 x 1'', Gr 8;
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4WASHER 8.74mm ID x 17.48mm OD x 2.26mm Thk; - flat, 11/32 x 11/16 x 3/32 inch, hardened (Replaces washer 27326R1)
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102GASKET; - intercooler water flange
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112O-RING 15.6mm ID x 2.62mm Thk, NBR; (Replaces O-ring 350429R1) -114, 70 Duro, .612'' ID x .103'' Thk
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121FITTING; ELBOW - intercooler air inlet
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1BOLT Hex, 5/16'' - 18 x 2-3/4'', Gr 8; (Replaces bolt 26269R1) Hex, 5/16''-18 x 2 3/4'', G8
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2BOLT Hex, 5/16'' - 18 x 1-1/2'', Gr 8; (Replaces bolt 25654R1) Hex, 5/16''-18 x 1 1/2'', G8
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3WASHER 8.74mm ID x 17.48mm OD x 2.26mm Thk; - flat, 11/32 x 11/16 x 3/32 inch, hardened (Replaces washer 27326R1)
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131GASKET; - intercooler air inlet elbow (Replaces gasket 686181C1)
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141PLUG Hex Soc, 1/4'' - 18 NPTF; - square, 1/4 inch PT (Replaces plug 444576)
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151HOSE 1.96'' ID, 2.21'' ID x 2.50'', SAE J200; Turbocharger Air Outlet Pipe 1.96'' ID, 2.21'' ID x 2.50'', SAE J200
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161CLAMP; - turbocharger air outlet hose (Replaces clamp 681209C1)
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171TUBE; - intercooler inlet
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181CONNECTION; CONNECTOR - 45 degree flared tube (Replaces connector 192120)
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191BRACKET; EXTENSION - clip
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1BOLT Hex, 3/8'' - 16 x 1'', Gr 8; (Replaces bolt 24840R1) Hex, 3/8''-16 x 1'', G8, Full Thd
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1LOCK WASHER 3/8''; (Replaces washer 115093) 3/8''
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2WASHER 10.31mm ID x 20.63mm OD x 2.26mm Thk; - flat, 13/32 x 13/16 x 3/32 inch, hardened
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1NUT 3/8''-16, G8; (Replaces nut 25522R1) 3/8''-16, G8
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201ELBOW; - water
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212CLAMP 5/8'', Insul, 3/8'' Bolt; P-type, Tube (Replaces clamp 129083R1) 5/8'', Insul, 3/8'' Bolt
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226HOSE CLAMP #12, 0.69'' - 1.25'', Type F Worm; Adj (Replaces clamp 27702R1) #12, 0.69/1.25 Type F Worm
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231TEE; - pipe, 3/8 x 3/8 x 1/2 inch, no longer available
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241PIPE Nipple, 3/8'' NPT x 1''; NIPPLE - pipe, 3/8 PT x 1 inch
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251HEX PLUG 3/8'' - 18 NPTF; Pipe (Replaces plug 444624) Hex Hd, 3/8''-18
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261TUBE; - intercooler water outlet
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272TUBE; HOSE - intercooler water outlet
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281FITTING 90 Degree Elbow, 5/8'' Hose Barb x 3/8'' Male NPTF; ELBOW - intercooler, 90 degree x 5/8 stem end x 3/8 inch PT (Replaces elbow 864456R1)
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291CLIP; - extension
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1BOLT Hex, 3/8'' - 16 x 1'', Gr 8; (Replaces bolt 24840R1) Hex, 3/8''-16 x 1'', G8, Full Thd
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2WASHER 10.31mm ID x 20.63mm OD x 2.26mm Thk; - flat, 13/32 x 13/16 x 3/32 inch, hardened
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1LOCK WASHER 3/8''; (Replaces washer 120382) 3/8''
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8NUT 3/8''-16, G8; (Replaces nut 25522R1) 3/8''-16, G8
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301ELBOW; - male, 1/8 inch x 90 degree, located in intercooler housing
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311CLIP; - cable harness (Replaces clip 124554)
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Ref.
Qty
5Availability
Part #
326-560Description
BOLT Hex, 5/16'' - 18 x 3-3/4'', Gr 8; (Replaces bolt 26043R1) Hex, 5/16''-18 x 3 3/4'', G8Img
Alts
Ref.
Qty
7Availability
Part #
326-524Description
BOLT Hex, 5/16'' - 18 x 1-1/2'', Gr 8; (Replaces bolt 25654R1) Hex, 5/16''-18 x 1 1/2'', G8Img
Alts
Ref.
Qty
12Availability
Part #
396-21034Description
WASHER 8.74mm ID x 17.48mm OD x 2.26mm Thk; - flat, 11/32 x 11/16 x 3/32 inch, hardened (Replaces washer 27326R1)Img
Alts
Ref.
2Qty
1Availability
Part #
217-430Description
PLUG Hex Soc, 1/8'' - 27 NPTF; - hex socket, 1/8 inch PT (Replaces plug 444687)Img
Alts
Ref.
4Qty
1Availability
Part #
1342839C1Description
GASKET; - intake manifold (Replaces gasket 682199C1)Img
Alts
Ref.
Qty
2Availability
Part #
326-536Description
BOLT Hex, 5/16'' - 18 x 2-1/4'', Gr 8; (Replaces bolt 25234R1) Hex, 5/16''-18 x 2 1/4'', G8Img
Alts
Ref.
Qty
2Availability
Part #
396-21034Description
WASHER 8.74mm ID x 17.48mm OD x 2.26mm Thk; - flat, 11/32 x 11/16 x 3/32 inch, hardened (Replaces washer 27326R1)Img
Alts
Ref.
8Qty
3Availability
Part #
700121908Description
SPACER; - pipe, 1/4 x 3/8 inch (Replaces spacer 86224H)Img
Alts
Ref.
Qty
4Availability
Part #
396-21034Description
WASHER 8.74mm ID x 17.48mm OD x 2.26mm Thk; - flat, 11/32 x 11/16 x 3/32 inch, hardened (Replaces washer 27326R1)Img
Alts
Ref.
11Qty
2Availability
Part #
238-5114Description
O-RING 15.6mm ID x 2.62mm Thk, NBR; (Replaces O-ring 350429R1) -114, 70 Duro, .612'' ID x .103'' ThkImg
Alts
Ref.
12Qty
1Availability
Part #
686148C1Description
FITTING; ELBOW - intercooler air inletImg
Alts
Ref.
Qty
1Availability
Part #
326-544Description
BOLT Hex, 5/16'' - 18 x 2-3/4'', Gr 8; (Replaces bolt 26269R1) Hex, 5/16''-18 x 2 3/4'', G8Img
Alts
Ref.
Qty
2Availability
Part #
326-524Description
BOLT Hex, 5/16'' - 18 x 1-1/2'', Gr 8; (Replaces bolt 25654R1) Hex, 5/16''-18 x 1 1/2'', G8Img
Alts
Ref.
Qty
3Availability
Part #
396-21034Description
WASHER 8.74mm ID x 17.48mm OD x 2.26mm Thk; - flat, 11/32 x 11/16 x 3/32 inch, hardened (Replaces washer 27326R1)Img
Alts
Ref.
13Qty
1Availability
Part #
1342838C1Description
GASKET; - intercooler air inlet elbow (Replaces gasket 686181C1)Img
Alts
Ref.
14Qty
1Availability
Part #
217-433Description
PLUG Hex Soc, 1/4'' - 18 NPTF; - square, 1/4 inch PT (Replaces plug 444576)Img
Alts
Ref.
15Qty
1Availability
Part #
675723C2Description
HOSE 1.96'' ID, 2.21'' ID x 2.50'', SAE J200; Turbocharger Air Outlet Pipe 1.96'' ID, 2.21'' ID x 2.50'', SAE J200Img
Alts
Ref.
16Qty
1Availability
Part #
687456C1Description
CLAMP; - turbocharger air outlet hose (Replaces clamp 681209C1)Img
Alts
Ref.
18Qty
1Availability
Part #
116487Description
CONNECTION; CONNECTOR - 45 degree flared tube (Replaces connector 192120)Img
Alts
Ref.
Qty
1Availability
Part #
326-616Description
BOLT Hex, 3/8'' - 16 x 1'', Gr 8; (Replaces bolt 24840R1) Hex, 3/8''-16 x 1'', G8, Full ThdImg
Alts
Ref.
Qty
1Availability
Part #
492-11038Description
LOCK WASHER 3/8''; (Replaces washer 115093) 3/8''Img
Alts
Ref.
Qty
2Availability
Part #
396-21041Description
WASHER 10.31mm ID x 20.63mm OD x 2.26mm Thk; - flat, 13/32 x 13/16 x 3/32 inch, hardenedImg
Alts
Ref.
Qty
1Availability
Part #
329-106Description
NUT 3/8''-16, G8; (Replaces nut 25522R1) 3/8''-16, G8Img
Alts
Ref.
21Qty
2Availability
Part #
515-23159Description
CLAMP 5/8'', Insul, 3/8'' Bolt; P-type, Tube (Replaces clamp 129083R1) 5/8'', Insul, 3/8'' BoltImg
Alts
Ref.
22Qty
6Availability
Part #
214-1412Description
HOSE CLAMP #12, 0.69'' - 1.25'', Type F Worm; Adj (Replaces clamp 27702R1) #12, 0.69/1.25 Type F WormImg
Alts
Ref.
23Qty
1Availability
Part #
189393Description
TEE; - pipe, 3/8 x 3/8 x 1/2 inch, no longer availableImg
Alts
Ref.
24Qty
1Availability
Part #
121207Description
PIPE Nipple, 3/8'' NPT x 1''; NIPPLE - pipe, 3/8 PT x 1 inchImg
Alts
Ref.
25Qty
1Availability
Part #
217-407Description
HEX PLUG 3/8'' - 18 NPTF; Pipe (Replaces plug 444624) Hex Hd, 3/8''-18Img
Alts
Ref.
27Qty
2Availability
Part #
279165R1Description
TUBE; HOSE - intercooler water outletImg
Alts
Ref.
28Qty
1Availability
Part #
217-332Description
FITTING 90 Degree Elbow, 5/8'' Hose Barb x 3/8'' Male NPTF; ELBOW - intercooler, 90 degree x 5/8 stem end x 3/8 inch PT (Replaces elbow 864456R1)Img
Alts
Ref.
Qty
1Availability
Part #
326-616Description
BOLT Hex, 3/8'' - 16 x 1'', Gr 8; (Replaces bolt 24840R1) Hex, 3/8''-16 x 1'', G8, Full ThdImg
Alts
Ref.
Qty
2Availability
Part #
396-21041Description
WASHER 10.31mm ID x 20.63mm OD x 2.26mm Thk; - flat, 13/32 x 13/16 x 3/32 inch, hardenedImg
Alts
Ref.
Qty
1Availability
Part #
492-11038Description
LOCK WASHER 3/8''; (Replaces washer 120382) 3/8''Img
Alts
Ref.
Qty
8Availability
Part #
329-106Description
NUT 3/8''-16, G8; (Replaces nut 25522R1) 3/8''-16, G8Img
Alts
Ref.
30Qty
1Availability
Part #
319615R1Description
ELBOW; - male, 1/8 inch x 90 degree, located in intercooler housingImg
Alts
Ref.
31Qty
1Availability
Part #
362123R1Description
CLIP; - cable harness (Replaces clip 124554)Img
Alts